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Anode Manufacturer, Fabricator and Supplier

Leading Manufacturer of aluminium anodes, sacrificial aluminum anode, aluminium hull anodes, aluminium anodes for ballast tanks and aluminum tank anodes, Aluminum anode, Zinc anode, Magnesium anode, MMO anode, MMO anod with titanium from Mumbai.

About anodes.

Positive terminal of an electrolytic cell at which corrosion occurs, a piece of metal fixed to steel to provide cathodic protection it means Cathodic protection (CP) can be defined as e.g. “electrochemical protection by decreasing the corrosion potential to a level at which the corrosion rate of the metal is significantly reduced” (ISO 8044) or “a technique to reduce corrosion of a metal surface by making that surface the cathode of an electrochemical cell” (NACE RP0176). The process of suppressing the corrosion potential to a more negative potential is referred to as cathodic polarization. Cathodic protection, stops and delays the progress of corrosion on both new and older metal structures.
This means: Prolonging your steel structures life expectancy and durability. Thereby decreasing maintenance costs. Steel structures in soil, water and concrete are effectively protected by cathodic protection.. In simple terms, the anode would be the driving source of protection.

We, are adapted the comprehensive manufacturing provide, offer stable mechanical properties of standard and non-standard specifications of all products. We, ensure stability, mechanical properties of our manufactured all products correctly by conducting various destructive, non-destructive tests before packaging and also test its accuracy and standard specification that meet to International & National standard of all Materials and Grades. We are, supplying anode in Aluminum anode, Zinc anode, Magnesium anode, MMO anode etc. to the broad range of industrial sectors across the globe. We believe in offering timely and damage-free delivery to satisfy our esteem clients.

Types of Anodes available with us.

Round aluminium anode

Aluminium tank anode

Aluminium anode

Zinc anode

Sacrificial aluminium anode

Zinc Anod

Note: We can manufacturing all types of anodes as per you requirements. Feel free to contact us.

Manufacturing Process of Anode.

Anodes are large carbon blocks which are used to conduct electricity during the aluminium reduction process. The heat generated by the reduction process is used to bake the pitch into the carbon form required for reaction with alumina, thus recycling the waste energy in the pot.

Weighed quantity of aluminum ingots are charged in induction furnace and furnace is placed on to boost temperature to about 750 ± 30 ° C. At this temperature, weighed quantity of silicon is added and heating is sustained for an additional 10 – quarter-hour then the specified weighed quantity of zinc is added. A weighed quantity of indium is added just before pouring the alloy melt into the preheated ladle.

Meanwhile, the moulds are inspected and cleant of dirt, etc. The steel inserts are placed and checked for its positioning. Moulds are then heated to get rid of the moisture within the mould-wash and subsequently inserts also are heated for better bonding between aluminum and inserts. The alloy melt is then poured into the mould, slowly and punctiliously, after removal of slag from the ladle. Temperature is recorded before and after each pour and precaution is taken that it doesn’t fall below 7050C. A total of six samples is taken in every heat i.e., two samples of cylindrical type for electrochemical test and one among circular type for qualitative analysis at the beginning of the pouring and therefore the same are going to be at the top of pouring. Both sorts of samples are going to be cast in separate moulds. After pouring the melt, adequate cooling is completed and therefore the casting is removed after solidification.

The recent casting is removed by crane, forklift or manually and kept within the inspection zone. After cooling down of the casting, anode is inspected visually for its surface condition and is punched with heat number, anode number, size and date of producing . Visually rejected anodes are sent back for re-melting and accepted anodes are sent to the workshop for cutting and finishing of risers, runners etc. The finished anodes are then weighed and checked for its dimensional tolerance and are then kept within the final inspection zone.

Application of Anodes

• Refineries
• Petrochemicals
• Power Plants
• Fertilizers
• Metallurgical Industries
• Shipping
• Infrastructure Projects and others