Sphere pig launcher, portable pig launcher, temporary pig launcher, Studded Pipeline Pigs, subsea automated pig launcher and other Pipeline Pigs Types as per Standards ASME B31.4 / ASME B31.8 and ASME, PED, CRN, Gost Pressure Vessels Pig Launchers & Receivers manufacturer and exporter in Mumbai India
Table of Contents
- What is PIG’s, PIG Launchers, and PIG Receivers and Why Are They Important?
- What Are PIG’s?
- What are PIG Launchers and PIG Receivers?
- How Do PIG Launchers and Receivers Work?
- Why Are PIGs and PIG Launchers and Receivers Important?
- Pig Launcher and Receiver Specification
- Types of Pig Launcher and Receiver and Piping & Accessories:
- Features of Pig Launcher and Receiver
- Pig Launcher and Receiver Diagrams
- Diameters and Dimensions of Pig Launcher and Receiver
- People search for Pig Launcher and Receiver
- Worlwide supplier and exporter of pig launchers and receivers.
What is PIG’s, PIG Launchers, and PIG Receivers and Why Are They Important?
Reliable manufacturing PIG Launchers, and PIG Receivers and can supply as per your requirements. The Pipelines are a elementary a part of the oil and gas industry and that they are far and away the first transportation methodology for petroleum, fossil fuel and even the refined product. However, building a pipeline network could be a huge project and although most pipelines ultimately “pay for themselves” with the merchandise they transport, they’re still a rich investment. it’s essential for this investment to be maintained and monitored. one among the foremost effective ways in which of doing that’s with PIGs and also the PIG launchers and receivers that facilitate them.
What Are PIG’s?
PIG’s are devices that are inserted into pipelines and used to clean, inspect, or maintain the pipeline as they pass through it. They may also be used to separate different batches or types of product within the pipeline. For effective movement through the pipeline they are usually cylindrical or spherical and may be bullet shaped.
PIG’s were historically employed in the refining industry for big diameter pipelines. However, attributable to their helpful qualities and therefore the advantages they carry to pipelines, they need begun to be employed in a really broad vary of pipelines from tiny to giant diameter. these days {they square measure|they’re} conjointly by no means that found solely within the oil and gas industry; they’ll be found in use at several plants and industrial sites and are effective near to anyplace a pipeline is in use. for instance PIGs and PIG systems is also found operating at plants and factories that method lubricating oils, toiletries, paints, a number of various chemicals, shopper cosmetics, and even foodstuffs.
Because the stress placed on PIGs square measure thus various, the PIGs themselves is also created out of a large form of completely different materials. typically some style of steel is employed and looking on necessities and monetary fund issues it may be stainless-steel, duplex stainless-steel, low-strength steel, high-strength steel. Again, looking on however corrosive the materials the PIGs are coming back into contact with square measure, the PIGs may additionally be coated with corrosion-resistant materials or different specialty coatings. additionally to steel, PIGs may additionally be created out of polyurethane and different material varieties.
The earliest PIGs were likely made of straw and wrapped in wire to facilitate pipe cleaning. Conventional wisdom holds that it was from this early use that PIGs get their name since the squealing sounds they made as they passed through the pipes reminded people of the sounds a pig makes. The industry term PIG is likely a backronym and it is generally explained to mean ‘Pipeline Inspection Gauge;’ however, some people also use it to mean’ Pipeline Intervention Gadget.’
A special style of PIG known as a “Smart PIG” puts a additional advanced spin on things. this kind of PIG has special physical science and sensors that enable it to not solely clean and maintain the pipeline however to conjointly gather further data concerning the condition of the pipeline itself like surface corroding, corrosion, cracks, or weld defects. This data is typically gathered victimisation magnetic flux escape (MFL) PIGS or PIGS equipped with magnetism acoustic transducers.
What are PIG Launchers and PIG Receivers?
In simplest terms the PIG launchers and PIG receivers square measure the sections of the pipeline which permit the PIG to enter and exit the pipeline. they’re usually funnel, Y-shaped sections of the pipe which may be pressurised or depressurized so safely opened to insert or take away PIGs. Most pigging systems use duplex launchers and receivers which will add either direction. this can be necessary to permit the PIG to be retrieved by the launcher if there’s a blockage within the pipeline that prevents it from reaching the receiver.
PIG launchers and receivers go together with safety valves and protection system to forestall accidents. they’re conjointly optimized to be appropriate to the pressure and temperature needs of the pipeline. Launchers and receivers is also horizontal or vertical reckoning on the wants of the pipeline.
Some launchers square measure designed to carry multiple PIGs promptly and organized to launch them in step with planned conditions. this can be terribly helpful as a result of it permits abundant of the work to be done remotely. in addition, it prevents the launcher from having to be depressurized and repressured once more every time one PIG is required. it’s the pressure from the flow of product that moves the PIGs through the pipeline. so one among the most roles of launchers and receivers is to soundly interface between the unaggressive outside world and therefore the aggressive pipeline.
How Do PIG Launchers and Receivers Work?
The exact procedure for operative a PIG launcher or PIG receiver can vary somewhat reckoning on the actual pigging system getting used. However, for the foremost half it’ll embrace the subsequent steps:
Steps of PIG Launchers works:
- Pipeline operator ought to certify that the isolation valve and footballer valve are closed.
- If the system could be a liquid system then the drain valve and vent valve ought to then be opened to permit air to displace the liquid; if the system could be a installation then the vent ought to be opened in order that the launcher reaches gas pressure.
- After the PIG launcher is totally drained to zero psi, with the vent and drain valves still open, the door ought to then be opened.
- The PIG ought to then be loaded with its nose involved with the reducer.
- Closure seals and alternative waterproofing surfaces ought to be clean and greased as required then the door ought to be closed and secured.
- The drain valve is then closed and also the entice is slowly crammed by bit by bit gap the footballer valve.
- Once filling is complete the vent valve is closed in order that the pressure can equalize across the isolation valve.
- The isolation valve is then opened and also the PIG is prepared for launching.
- Next the most valve is bit by bit closed, increasing the flow through the footballer and behind the PIG till finally the PIG leaves entice altogether and enters the pipeline itself.
- After the PIG leaves the launcher the inject valve is totally opened and also the isolation valve and footballer valve are closed.
Steps of Receiver works:
The receiver ought to be controlled.
- The bypass valve ought to be totally opened.
- The isolation valve ought to be totally opened and also the inject valve partly closed.
- Once the PIG arrives the isolation and bypass valves ought to be closed.
- The drain valve and vent valve square measure then opened.
- Once the entice is totally depressurized to zero psi the entice is opened and also the PIG removed.
- The closure seal and different waterproofing surfaces ought to be clean and lubricated pro re nata and also the door ought to then be re-shut and secured.
- The receiver ought to then be repressurized and came to its original condition.
These processes could disagree somewhat on completely different systems and in fact if the launcher are going to be launching multiple PIGs then they ought to all be loaded at the loading stage.
Why Are PIGs and PIG Launchers and Receivers Important? There are four main benefits for using PIGs:
Cleaning and Maintenance – PIGs clean the pipeline by scraping away increase and rubble and pushing it safely into the receiving entice. This improves the potency and flow of the pipeline and helps forestall corrosive injury to the pipes.
Positioning and observation – good PIGs not solely examine and retain the info concerning the pipeline, they will conjointly offer info concerning wherever the actual defect or bother space of the pipeline is found. This prevents spare effort of healthy elements of the pipeline and if a tangle isn’t severe enough to warrant replacement, it conjointly permits the difficulty section to be closely monitored and therefore the PIG results to be compared across multiple time frames to trace injury progression.
PIG launchers and PIG receivers square measure integral to the pipelines pigging system. Their safety valves, security locks, and skill to pressurize and decompress offer a secure manner for the PIGs to be loaded and removed while not danger to the pipeline and instrumentation or human personnel. STI cluster provides its customers with prime quality, dependable PIG launchers and PIG receivers that may be utilized in standalone systems or as a skid mounted unit.
Inspection – good PIGs victimisation technologies like MFL and ultrasonics will examine the pipeline for fastening defects, cracks, pitting, and different issues. Caliper PIGs can even take estimates of the interior pure mathematics of the pipeline.
Separation – PIGs are often accustomed physically separate totally different merchandise among a pipeline. while not PIGs the pipeline would want to either be flushed out between merchandise, or some the second product would be contaminated with the primary product. each choices would end in waste. With PIGs acting as separators, however, this drawback is eliminated.
Pig Launcher and Receiver Specification
- ASME U Stamp Division 1 & 2
- ASME VIII
- NACE
- BS 5500
- ASME B31.3, B31.4, B31.8
Mechanical Equipment and Accessories:
- Pig Launcher
- Pig Receivers
- Pig Trap
- Pipeline Pig Launcher
- ASME, PED, CRN, Gost Pressure Vessels Pig Launchers & Receivers
Types of Pig Launcher and Receiver and Piping & Accessories:
• Batching Pigs
• Bi Directional Pipeline Pigs
• Bi-directional Pigs
• Carbide Poly Pig
• Cavity Pigs
• Cavity Pipeline Pigs
• Coating Pigs
• Corrosion Control Pipeline Equipment
• Criss-cross Pigs
• Cup Pipeline Pigs
• De-watering Pipeline Pigs
• Dewatering Pigs
• Disc Pipeline Pigs
• Foam Pigs
• Foam Pipeline Pigs
• Foam Swabs
• Foam Urethane Pigs
• Gauging Pigs
• Gauging Pipeline Pigs
• Grout Pigs
• Grout Pipeline Pigs
• Heavy-duty Wire-brush Cleaning Pigs
• High Quality Pipeline Pigging
• Hygenic Pigging Systems
• Hygienic Pigs
• Internal Pipeline Cleaner
• Javelin Pipeline Pigs
• Locator Pipeline Pigs
• Manufacturer of Pipe Cleaning Pigs
• Manufacturer of Poly Pigs
• Medium-duty Wire-brush Cleaning Pigs
• Pig Launcher and Receiver
• Pig Launcher Inspection
• Pig Launcher Receiver
• Pigging Services Pipeline
• Pigging Systems
• Pipe Cleaning Pigs
• Pipe Cleaning Services
• Pipe Pigs
• Pipeline Cleaning Foam Swabs
• Pipeline Cleaning Pigs
• Pipeline Cleaning Services
• Pipeline Launching Traps
• Pipeline Pig Launcher
• Pipeline Pigging
• Pipeline Pigging Equipment
• Pipeline Pigging for Pipeline Cleaning
• Pipeline Pigging for Pipeline Protection
• Pipeline Pigging Launcher
• Pipeline Pigging Manufacture
• Pipeline Pigging Products
• Pipeline Pigging Services
• Pipeline Pigging Solutions
• Pipeline Pigging Station
• Pipeline Pigging System Accessories
• Pipeline Pigging Systems
• Pipeline Pigs for Cleaning Water Mains
• Pipeline Plug
• Pipeline Smart Pig
• Poly Pigs
• Poly Pipeline Pigs
• Polyurethane Foam Pigs
• Polyurethane Pigs
• Polyurethane Pipeline Pigging
• Polyurethane Pipeline Pigs
• Purging Pipeline Pigs
• Razor Back Pipeline Pigs
• Razor-back Pigs
• Refinery Pipeline Cleaning Services
• Separation Pigs
• Separation Pipeline Pigs
• Sewer Pig Launcher
• Signalling Pipeline Pigs
• Solid Cast Polyurethane Pigs
• Solid Pigs
• Solid Pipeline Pigs
• Solid Polyurethane Pipeline Pigs
• Solid Urethane Pigs
• Special Cleaning Pipeline Pigs
• Steel Studded Pipeline Pigs
• Studded Pipeline Pigs
• Studded-back Pigs
• Tugsten Carbide Insert Pigs
• Tungsten Carbide Insert Pipeline Pigs
• Tungsten Carbide Pipeline Pigs
• Urethane Pipeline Pigs
• Water Pipe Cleaning Services
• Wire Brush Pipeline Pigs
• Pipeline Pig Lauchers and Receivers
• Pipeline Pigging Consultant
Features of Pig Launcher and Receiver
- Individually designed and fabricated to each customer’s need and specification.
- Many sizes and pressures.
- Designed to ASME B31.4, B31.8 and ASME Sec. VIII.
- 100% inspected and tested.
- Easy installation.
- Pig launchers and receivers available in customer-specified colors.
- Pig launchers & receivers are equipped with quick opening closures as per ANSI codes.
- The standard receiver is provided with pig indicators.
- Bypass or Kick out line connection is provided along with all.
- These launcher & receivers are also equipped with the connection for pressure gauge, vent & drain outlets.
Pig Launcher and Receiver Diagrams
Diameters and Dimensions of Pig Launcher and Receiver
DIAMETERS (INCHES) | DIMENSIONS (MM) | |||||||||||
øA | øB | øC | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | LT |
10 | 14 | 1 1/2 | 178 | 330 | 228 | 1000 | 584 | 360 | 1000 | 428 | 1812 | 2320 |
12 | 16 | 1 ½ | 203 | 356 | 228 | 1300 | 584 | 360 | 1300 | 453 | 2112 | 2671 |
14 | 18 | 1 1/2 | 235 | 381 | 228 | 1450 | 584 | 360 | 1450 | 478 | 2262 | 2878 |
16 | 20 | 1 1/2 | 356 | 508 | 228 | 1727 | 584 | 360 | 1727 | 504 | 2539 | 3403 |
18 | 22 | 1 ½ | 381 | 508 | 336 | 2092 | 638 | 360 | 2092 | 529 | 3066 | 3955 |
20 | 24 | 1 ½ | 508 | 508 | 336 | 2670 | 638 | 360 | 2670 | 555 | 3644 | 4660 |
24 | 28 | 1 1/2 | 610 | 610 | 438 | 3430 | 689 | 360 | 3430 | 606 | 4557 | 5777 |
26 | 30 | 2 | 610 | 610 | 438 | 3850 | 689 | 360 | 3850 | 631 | 4977 | 6197 |
28 | 32 | 2 | 610 | 610 | 546 | 4110 | 734 | 360 | 4110 | 656 | 5390 | 6610 |
30 | 34 | 2 | 610 | 610 | 546 | 4300 | 734 | 360 | 4300 | 682 | 5580 | 6800 |
32 | 36 | 2 | 610 | 610 | 648 | 4300 | 794 | 360 | 4300 | 707 | 5742 | 6962 |
34 | 38 | 2 | 610 | 610 | 648 | 4300 | 794 | 360 | 4300 | 733 | 5742 | 6962 |
36 | 40 | 2 | 610 | 610 | 648 | 4300 | 794 | 360 | 4300 | 758 | 5742 | 6962 |
48 | 52 | 2 | 711 | 711 | 812 | 4300 | 878 | 360 | 4300 | 910 | 5990 | 7412 |
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